Custom Rigid Mailer Details

  • 400gsm thick paper board
  • Made from recycled material
  • FSC Certified
  • 100% recyclable
  • Expandable edges create corners for even better protection
  • Easy open strip
  • Horizontal orientation for easy packing bulky items
  • Water-resistant
  • Small and medium sizes can be used as AusPost Large Letters (before the gusset is expanded)


  • We use water-based, organic pigmented ink
  • Digital printing uses less ink than traditional printing methods
  • No white ink - any white in your design will print transparent
  • Print your logo, text or images. We are unable to print large solid blocks of colour
  • S is 235 x 175mm
  • M is 350 x 250mm
  • L is 450 x 330mm
Expandable side gusset measurements:
  • S 235 x 175mm - 4cm
  • M 350 x 250mm - 5cm
  • L 450 x 330mm - 5cm