Custom Rigid Mailer

Custom Rigid Mailer
Custom Rigid Mailer
Custom Rigid Mailer
Custom Rigid Mailer
Custom Rigid Mailer
Custom Rigid Mailer
Custom Rigid Mailer

Custom Rigid Mailer

Regular price
per mailer
  • Every order plants a tree
  • Dispatched within 3 business days
  • Low minimum order
  • Launch offer! 15% off custom rigid mailers

Keen on the Rigid Mailer, but want to make things a little more personal?

While our Rigid Mailer specialises in keeping things safe, secure, and strictly professional, we agree that customised branding will win over your customers for good.
With zero set-up fees and low print runs, we can promise that bedazzling your mailers won't cost an arm and a leg. Or any important limbs, for that matter.
Made from recycled 400gsm matte-finish thick paper board and FSC certified, this Rigid Mailer is the eco-conscious cutie of the protective packaging game. With expandable edges that could give the Hulk a run for his money, it's also designed to take the knocks while your goodies stay safe.
It may be a tough guy, but it's also a big softie. Note the easy-open strip – no more battling with tape or risking a finger trying to pry open your package. Expect less paper cuts, and more: "Wow, I love that custom branding!"
With our simple design tool, you can start creating your dream mailer ASAP. We'll get them to you quick: our turnaround time is 3 bizzy days from proof approval. We also use water-based, organic pigment-based inks. In fact, digital printing uses less ink than traditional printing methods.
Need to test sizing? Grab a Sample Pack here.
Print some ridgy didge designs that make your customers smile, and you'll be seeing a whole lot more of them in the future.
It's the package protector you never knew you needed, but can't imagine life without.
  • 400gsm thick paper board
  • Made from recycled material
  • FSC Certified
  • 100% recyclable
  • Expandable edges create corners for even better protection
  • Easy open strip
  • Horizontal orientation for easy packing bulky items
  • Water-resistant
  • Small and medium sizes can be used as AusPost Large Letters (before the gusset is expanded)


  • We use water-based, organic pigmented ink
  • Digital printing uses less ink than traditional printing methods
  • No white ink - any white in your design will print transparent
  • Print your logo, text or images. We are unable to print large solid blocks of colour
  • S is 235 x 175mm
  • M is 350 x 250mm
  • L is 450 x 330mm
Expandable side gusset measurements:
  • S 235 x 175mm - 4cm
  • M 350 x 250mm - 5cm
  • L 450 x 330mm - 5cm
    • Our custom products are printed right here in Melbourne and will take up to 3 business days to be dispatched. 
    • If you've ordered other items, they'll be sent with your custom products once they're ready. If you want to receive the other products first, just buy them in a separate transaction.
    • Once dispatched, delivery takes between 1 - 4 business days.
    • Orders placed before midday get same-day dispatch from our Melbourne HQ.
    • Orders over $500 get free shipping*. Sweet!
    Country and remote
    • Delivery Australia-wide takes between 2 - 7 business days.
    • Orders placed before midday get same-day dispatch from our Melbourne HQ.
    • *Attention, WA legends! Expect your deliveries to take a bit longer (5-10 days). Unfortunately, the free shipping cap doesn't extend to your area.

    Order custom rigid mailers in 3 easy steps

    Review your options

    Select your mailer size, and how many you'll need.

    Get customising

    Get artsy! Hit the customise button and create your dream mailers using our design tool. Follow the steps to add to cart and approve your final design.

    Time to print

    We'll get printing, and your custom branded mailers will be dispatched within 3 business days.

    Expandable for easy packing

    Rigid & Tough

    Your package is safe from bumps and knocks.

    Made from Recycled Content

    From the earth, to the earth.

    Expandable Body

    Protects a range of differently-sized goodies.

    Custom Rigid Mailer FAQs

    A rigid mailer is the lovechild of a mailing box and a flexible mailer. Designed so they can pack flat and inconspicuous, or expanded into a box-like shape, while still protecting your fragiles.

    These mailers can be shipped like any other Ecomailer, Padded Mailer or the like! No special treatment here. Bonus: The small and medium sizes can be used as AusPost Large Letters without the gusset expanded.

    Our rigid mailers are 100% kerbside recyclable.

    We're keeping it local. Printed right here, in Melbourne.

    You are free to add your artwork all over the front of the mailer! We provide a customiser tool that outlines the safe printing area. At this stage, we're not printing on the back of the mailers.

    Instead of using white ink, our printer lets the natural kraft colour shine through. The effect is still white, but prints transparently and uses less ink this way. It still prints texture and shading, so your design will never be compromised.

    Books, small garments, or anything fragile - china, jewellery, egos. If it fits, it's ridgy didge.

    Complete your packing station...